INJECTION MOLDING


A Proven Track Record 

We work with both high volume and low volume applications, producing a variety of products for many different industries. Our facility has over 35 horizontal and vertical injection machines, giving us the efficiency and capacity to run large jobs on a 24×7 basis. We have the expertise to produce the finest and most complex molded plastic parts in the market. Our customers take advantage of our engineering services, mold making services and various secondary operations when utilizing us for molding opportunities.

 

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A woman (facing away from the camera) points at the wires in an injection molding machines
A man (facing away from the camera) looks at a computer screen which shows the status of the injection molding machines

Experience That Matters

At Micron, no project is too difficult. We have years of experience running high volume projects across a varying degree of part sizes. We have a long, successful history of running projects involving multi shot, insert molding, and over molding using a wide variety of methods such as rotary platen, rotary core, robotic transfer, and manual transfer.

Our engineers have extensive experience running stack molds, valve gate projects, and high cavitation tools with tight tolerances. When applicable, our engineers look to implement in mold pressure and temperature sensing, optical inspection and automation to give our customers the highest quality products at the lowest costs.


Our Capabilities

  • Over 35 Horizontal and Vertical Injection Molding Machines
  • Molding Capacity from 15-tons through 300-tons.
  • High Volume Proficiency With Six Sigma Ability to Mass-Produce Medical Device Components.
  • Integrated Automation & Vision Inspection Systems on all Molding Presses.
  • Conventional Thermoplastic Materials and Engineered Resins for Medical, Electronic and Commercial Products.
  • Environmentally-Controlled Manufacturing
  • Over Mold and Insert Molding
  • Facility-Wide State-of the Art Measuring Equipment and SPC on All Molded Components
  • Class 7, 8 and 10 Cleanroom Molding
  • Rapid turn-around prototype support
  • Single cavity bridge tooling through high cavitation for volume production
  • Conventional and hot runner systems
  • Mold flow analysis and DFM support
  • Thermoplastic injection tools including insert and over molding capabilities
  • In house tooling and offshore tooling sources

Secondary Capabilities and Materials

Micron uses but is not limited to commodity and engineering thermoplastic resins ranging from PEEK to PP. In addition to our injection molding services we offer press side assembly, contract assembly, pad printing, heat staking, and sonic welding services. 

You can view our full list of secondary services here.